Component Coating and Repair Services

Component Coating and Repair Services (“CCRS”) are specialists in coatings and repair services for both new manufacture and the overhaul of steam/gas turbine and aerospace components, services include overlay and diffused coatings, vacuum brazing and a full range of Ipcote coatings for protection against corrosion and erosion, anti-fouling and dry film lubrication.

Our coatings and repair services can be typically applied to a wide range of parts including flame tubes, turbine blades, nozzle guide vanes for customers including Rolls-Royce, Siemens and G.E.

CCRS Glasgow facility can also provide specialised coatings for the oil and gas industry to protect a wide range of subsea components and fasteners from corrosion, erosion fatigue and failure.

Established in 1995, and acquired by Curtiss-Wright Corporation in January 2014, CCRS has grown to become a highly reliable and innovative service company, with a dedicated and highly skilled workforce currently operating out of Glasgow and Alfreton, Derbyshire.

Approvals include AS9100 Rev D, NADCAP and ISO 9001:2008
Glasgow and Alfreton’s Approvals

Our range of component coatings includes diffusion and sacrificial coatings.

Typical applications include:

• Compressor blades and vane tips
• Repair of combustion and flame tubes
• Replacement of honeycomb seals
• Turbine blades, vanes and NGVs – recoat
• Nose cones
• Intake snouts
• Vane covers
• Rings, seals and bolts

Services we provide:

Component Coating and Repair Services (“CCRS”) have developed a full range of coating systems to protect turbine components from erosion and corrosion typically operating in high temperatures. In addition to new manufacture CCRS also specialise in the repair and overhaul of components.

1. Coating Services

2. Branded Coating Alternatives (SERMETEL®)

Branded Coatings	Sermetel Coating Alternative	Benefits and Applications
IPCOTE 9183	SermeTel® W & WFX	Heat resistant, corrosion and oxidation protection sacrificial aluminium coating for turbine blades, rotors, shafts and landing gear
LC900	SermeTel® 1129	Low chrome
IPSEAL 9184	SermeTel® 570A	Inorganic electrically non-conductive barrier seal
K900	Teflon S	Anti fouling, high erosion
J900	SermeTel® 5380	Low Chrome Sealant
IPAL 1041	SermaLoy® J
Smoothseal 9444	SermeTel® 5380DP/1141,2241	Inorganic protective coating with ultra smooth finish
IPCOTE AND IPSEAL 9184	for Landing Gear	Inorganic protective coating
V900	SermeTel® S4000
IP PL237-R1	Molykote 3400A	Dry Film Lubricant
IP9136/R1	PL239, AFS473	Dry Film Lubricant

 

3. Repair Services

Component Coating and Repair Services (“CCRS”) facility offers component repair and refurbishment of gas turbine and compressor parts including blades, flame tubes, nozzle guide vanes and other turbine components.

In addition, CCRS also specialises in coatings including diffusion and sacrificial coatings and have recently extended their capabilities to include HVOF and plasma thermal spray technology.

CCRS also has experience in providing repairs to Rolls Royce RB211, Avon, Olympus, Allison 501, Siemens (Ruston TA, TB and RT engines) and Solar gas turbines.

Approvals	Component	Coating
E192874-103	Support Ring	Repair and Recoat
E192867-101	Ist Stage Nozzle	Repair and Recoat
All Stages	Inlet Guide Vanes	Recoat
E136201-2	Bearing Seal	Repair
E306536-10	NGV,S Stg 1,2&3	Repair and Recoat
E160171-3	Turbine Blades	Repair and Recoat
198434-102	Combustion Chamber	Repair
E136064-000	Bladed Rotor Disc	Repair and Recoat
All Stages	Compressor Rotor	Recoat
E194062-500	Shaft & Bladed Disc	Repair and Recoat
E219510-1	Clamp Rings	Recoat
E136385-100	Ist Stage Diaphragm	Repair
E136398-1	Inner Seal	Repair
E13689-1	NGV Seal Carrier	Repair
GE MS500PE	Frame 5 Buckets	Repair/New Manufacture
SIEMENS	Seal Mask Moulds Engine Support Equipment Machining Forged Rings	New Manufacture New Manufacture New Manufacture New Manufacture

4. Surface treatments

Component Coating and Repair Services (“CCRS”) also offer the following services:

• Bonding systems
• Cleaning & Blasting: Chemical Cleaning & Dry Grit Blasting
• Machining, milling, turning and grinding
• CMM Inspection and NDT material testing services, including laboratory reports
• Onsite services including training
• Alochrom Plating
• Oil & gas treatments: Phosphating
• Dressing and blending of compressor and turbine blades
• Heat Treatment
• Super Polishing – C.A.S.E. Isotropic Super Finishing
• Welding: Tungsten inert gas (TIG) and Spot and Stitch
• Technical support and writing of repair schemes

5. Onsite Services

Component Coating and Repair Services’ on-site service are suited  to plant equipment processing which cannot be moved due to size or fixed installation. Our typical customers are in the aerospace, oil, gas, chemical and power generation industries; covering MRO work (for example, aircraft and steam turbine repairs) but also welded structures such as bridges, storage vessels and damaged street furniture and other architectural applications. In addition, processing plants – such as steel and paper mills, mining facilities and food processing.

Our experienced teams will meet the same, stringent quality approvals and procedures followed in our own processing facilities to meet the customer’s industry specifications, reducing down time, reducing maintenance, logistic and shipping costs for oversize equipment. Our people can be mobilized at short notice anywhere worldwide.