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    Component Coating and Repair Services

    CCRS Heading

    Banner CCRS - redirection

    Component Coating and Repair Services (“CCRS”) are specialists in coatings and repair services for both new manufacture and the overhaul of steam/gas turbine and aerospace components, services include overlay and diffused coatings, vacuum brazing and a full range of Ipcote coatings for protection against corrosion and erosion, anti-fouling and dry film lubrication.

    Our coatings and repair services can be typically applied to a wide range of parts including flame tubes, turbine blades, nozzle guide vanes for customers including Rolls-Royce, Siemens and G.E.

    CCRS Glasgow facility can also provide specialised coatings for the oil and gas industry to protect a wide range of subsea components and fasteners from corrosion, erosion fatigue and failure.

    Established in 1995, and acquired by Curtiss-Wright Corporation in January 2014, CCRS has grown to become a highly reliable and innovative service company, with a dedicated and highly skilled workforce currently operating out of Glasgow and Alfreton, Derbyshire.

    Approvals include AS9100 Rev D, NADCAP and ISO 9001:2008
    Glasgow and Alfreton’s Approvals

    Our range of component coatings includes diffusion and sacrificial coatings.

    Typical applications include:

    • Compressor blades and vane tips
    • Repair of combustion and flame tubes
    • Replacement of honeycomb seals
    • Turbine blades, vanes and NGVs – recoat
    • Nose cones
    • Intake snouts
    • Vane covers
    • Rings, seals and bolts

    Services we provide:

    Component Coating and Repair Services (“CCRS”) have developed a full range of coating systems to protect turbine components from erosion and corrosion typically operating in high temperatures. In addition to new manufacture CCRS also specialise in the repair and overhaul of components.

    1. Coating Services

    2. Branded Coating Alternatives (SERMETEL®)

    Branded Coatings

    Sermetel Coating Alternative

    Benefits and Applications

    IPCOTE 9183 SermeTel® W & WFX Heat resistant, corrosion and oxidation protection sacrificial aluminium coating for turbine blades, rotors, shafts and landing gear
    LC900 SermeTel® 1129 Low chrome
    IPSEAL 9184 SermeTel® 570A Inorganic electrically non-conductive barrier seal
    K900 Teflon S Anti fouling, high erosion
    J900 SermeTel® 5380 Low Chrome Sealant
    IPAL 1041 SermaLoy® J
    Smoothseal 9444 SermeTel® 5380DP/1141,2241 Inorganic protective coating with ultra smooth finish
    IPCOTE AND IPSEAL 9184 for Landing Gear Inorganic protective coating
    V900 SermeTel® S4000
    IP PL237-R1 Molykote 3400A Dry Film Lubricant
    IP9136/R1 PL239, AFS473 Dry Film Lubricant

     

    3. Repair Services

    Component Coating and Repair Services (“CCRS”) facility offers component repair and refurbishment of gas turbine and compressor parts including blades, flame tubes, nozzle guide vanes and other turbine components.

    In addition, CCRS also specialises in coatings including diffusion and sacrificial coatings and have recently extended their capabilities to include HVOF and plasma thermal spray technology.

    CCRS also has experience in providing repairs to Rolls Royce RB211, Avon, Olympus, Allison 501, Siemens (Ruston TA, TB and RT engines) and Solar gas turbines.

    Approvals

    Component

    Coating

    E192874-103 Support Ring Repair and Recoat
    E192867-101 Ist Stage Nozzle Repair and Recoat
    All Stages Inlet Guide Vanes Recoat
    E136201-2 Bearing Seal Repair
    E306536-10 NGV,S Stg 1,2&3 Repair and Recoat
    E160171-3 Turbine Blades Repair and Recoat
    198434-102 Combustion Chamber Repair
    E136064-000 Bladed Rotor Disc Repair and Recoat
    All Stages Compressor Rotor Recoat
    E194062-500 Shaft & Bladed Disc Repair and Recoat
    E219510-1 Clamp Rings Recoat
    E136385-100 Ist Stage Diaphragm Repair
    E136398-1 Inner Seal Repair
    E13689-1 NGV Seal Carrier Repair
    GE MS500PE Frame 5 Buckets Repair/New Manufacture
    SIEMENS Seal Mask Moulds
    Engine Support
    Equipment
    Machining Forged Rings
    New Manufacture
    New Manufacture
    New Manufacture
    New Manufacture

    4. Surface treatments

    Component Coating and Repair Services (“CCRS”) also offer the following services:

    • Bonding systems
    • Cleaning & Blasting: Chemical Cleaning & Dry Grit Blasting
    • Machining, milling, turning and grinding
    • CMM Inspection and NDT material testing services, including laboratory reports
    • Onsite services including training
    • Alochrom Plating
    • Oil & gas treatments: Phosphating
    • Dressing and blending of compressor and turbine blades
    • Heat Treatment
    • Super Polishing – C.A.S.E. Isotropic Super Finishing
    • Welding: Tungsten inert gas (TIG) and Spot and Stitch
    • Technical support and writing of repair schemes

    5. Onsite Services

    Onsite Services CWST
    Component Coating and Repair Services’ on-site service are suited  to plant equipment processing which cannot be moved due to size or fixed installation. Our typical customers are in the aerospace, oil, gas, chemical and power generation industries; covering MRO work (for example, aircraft and steam turbine repairs) but also welded structures such as bridges, storage vessels and damaged street furniture and other architectural applications. In addition, processing plants – such as steel and paper mills, mining facilities and food processing.

    Our experienced teams will meet the same, stringent quality approvals and procedures followed in our own processing facilities to meet the customer’s industry specifications, reducing down time, reducing maintenance, logistic and shipping costs for oversize equipment. Our people can be mobilized at short notice anywhere worldwide.