Component Coating and Repair Services (“CCRS”) are specialists in coatings and repair services for both new manufacture and the overhaul of steam/gas turbine and aerospace components, services include overlay and diffused coatings, vacuum brazing and a full range of Ipcote coatings for protection against corrosion and erosion, anti-fouling and dry film lubrication.
Our coatings and repair services can be typically applied to a wide range of parts including flame tubes, turbine blades, nozzle guide vanes for customers including Rolls-Royce, Siemens and G.E.
CCRS Glasgow facility can also provide specialised coatings for the oil and gas industry to protect a wide range of subsea components and fasteners from corrosion, erosion fatigue and failure.
Established in 1995, and acquired by Curtiss-Wright Corporation in January 2014, CCRS has grown to become a highly reliable and innovative service company, with a dedicated and highly skilled workforce currently operating out of Glasgow and Alfreton, Derbyshire.
Approvals include AS9100 Rev D, NADCAP and ISO 9001:2008
Glasgow and Alfreton’s Approvals
Our range of component coatings includes diffusion and sacrificial coatings.
Component Coating and Repair Services (“CCRS”) have developed a full range of coating systems to protect turbine components from erosion and corrosion typically operating in high temperatures. In addition to new manufacture CCRS also specialise in the repair and overhaul of components.
2. Branded Coating Alternatives (SERMETEL®)
Sermetel Coating Alternative
Benefits and Applications
|IPCOTE 9183||SermeTel® W & WFX||Heat resistant, corrosion and oxidation protection sacrificial aluminium coating for turbine blades, rotors, shafts and landing gear|
|LC900||SermeTel® 1129||Low chrome|
|IPSEAL 9184||SermeTel® 570A||Inorganic electrically non-conductive barrier seal|
|K900||Teflon S||Anti fouling, high erosion|
|J900||SermeTel® 5380||Low Chrome Sealant|
|IPAL 1041||SermaLoy® J|
|Smoothseal 9444||SermeTel® 5380DP/1141,2241||Inorganic protective coating with ultra smooth finish|
|IPCOTE AND IPSEAL 9184||for Landing Gear||Inorganic protective coating|
|IP PL237-R1||Molykote 3400A||Dry Film Lubricant|
|IP9136/R1||PL239, AFS473||Dry Film Lubricant|
3. Repair Services
Component Coating and Repair Services (“CCRS”) facility offers component repair and refurbishment of gas turbine and compressor parts including blades, flame tubes, nozzle guide vanes and other turbine components.
In addition, CCRS also specialises in coatings including diffusion and sacrificial coatings and have recently extended their capabilities to include HVOF and plasma thermal spray technology.
CCRS also has experience in providing repairs to Rolls Royce RB211, Avon, Olympus, Allison 501, Siemens (Ruston TA, TB and RT engines) and Solar gas turbines.
|E192874-103||Support Ring||Repair and Recoat|
|E192867-101||Ist Stage Nozzle||Repair and Recoat|
|All Stages||Inlet Guide Vanes||Recoat|
|E306536-10||NGV,S Stg 1,2&3||Repair and Recoat|
|E160171-3||Turbine Blades||Repair and Recoat|
|E136064-000||Bladed Rotor Disc||Repair and Recoat|
|All Stages||Compressor Rotor||Recoat|
|E194062-500||Shaft & Bladed Disc||Repair and Recoat|
|E136385-100||Ist Stage Diaphragm||Repair|
|E13689-1||NGV Seal Carrier||Repair|
|GE MS500PE||Frame 5 Buckets||Repair/New Manufacture|
|SIEMENS||Seal Mask Moulds
Machining Forged Rings
4. Surface treatments
Component Coating and Repair Services (“CCRS”) also offer the following services:
5. Onsite Services
Component Coating and Repair Services’ on-site service are suited to plant equipment processing which cannot be moved due to size or fixed installation. Our typical customers are in the aerospace, oil, gas, chemical and power generation industries; covering MRO work (for example, aircraft and steam turbine repairs) but also welded structures such as bridges, storage vessels and damaged street furniture and other architectural applications. In addition, processing plants – such as steel and paper mills, mining facilities and food processing.
Our experienced teams will meet the same, stringent quality approvals and procedures followed in our own processing facilities to meet the customer’s industry specifications, reducing down time, reducing maintenance, logistic and shipping costs for oversize equipment. Our people can be mobilized at short notice anywhere worldwide.